When companies think about product development, prototyping and mass production are often listed as the primary goals. However, for some enterprises, the need for a small number of finished parts is not uncommon, then small batch parts production becomes the best choice. By choosing a professional prototyping and manufacturing service like LS Manufacturing, our customers can easily get the number of parts they need, whether you need hundreds or hundreds of thousands of parts
Our commitment
We will work with you to provide comprehensive support. From the initial product design review and quotation, to the quality inspection of newly manufactured parts, we will assist you every step of the way to meet your specific needs.
CNC Machining
It can be precisely cut into different shapes for small batch CNC machining.
Sheet metal fabrication
Sheet metal manufacturing can be used for small batch production of metal parts.
3D printing
Parts price savings that 3D printing on demand manufacturing can bring.
Plastic injection molding
Plastic injection molding can turn thermoplastic materials into specific plastic parts.
LS Manufacturing Rapid Prototyping Tolerances
Rapid CNC Machining
Rapid CNC machining is particularly suitable for rapid prototyping of plastic and metal parts. We can manufacture all the prototypes you need through CNC machining technology and complete your rapid prototype in 3 days.
| Type | Tolerance |
|---|---|
| Linear dimension | +/- 0.025 mm (+/- 0.001 inch) |
| Hole diameters | +/- 0.025 mm (+/- 0.001 inch) |
| Shaft diameters | +/- 0.025 mm (+/- 0.001 inch) |
| Part size limit | 950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Rapid 3D Printing
LS Manufacturing’s most advanced SLA, SLS, FDM and other 3D printing technology. With efficient production capacity and simplified processes, we can guarantee you custom parts in as little as 1 day.
| Capabilities | Tolerance |
|---|---|
| Min. wall thickness | +/- 1.0 mm |
| Layer height | 50 – 300 μm |
| Max. build size | 600 * 600 * 600 mm |
| Tolerance | +/- 0.05 mm |
| Capabilities | Tolerance |
|---|---|
| Mold cavity tolerances | +/- 0.05 mm |
| Standard lead time | 10 business days or less |
| Part to part repeatability | +/- 0.01 mm |
| Production grade | 1-100,000 cycles |
Rapid Injection Molding
Our rapid injection molding is ideal for the production of small batches of molds and large quantities of plastic parts to create products that make your brand unique.
Rapid Sheet Metal Fabrication
LS Manufacturing’s rapid sheet metal fabrication services enable the efficient production of metal parts. The combination of advanced equipment and in-house production ensures fast delivery and strict quality standards.
| Type | Tolerance |
|---|---|
| Bend edge straightness | +/- 0.2 mm |
| Edge to edge, single side | +/- 0.01 mm |
| Bend angle | +/- 1° |
| Hole to hole, single side | +/- 0.1 mm |
Material Selection For Low Volume Production
We offer a wide range of materials for low volume production to meet the diverse needs of various industries. Our selection includes metals, plastics, and composites to ensure that your parts are manufactured with the best-suited material for your application. Below are some of the materials we commonly work with:
Metals
Plastics
We offer customization based on your specific material requirements. If you need a material not listed here, our team can source and process it to meet your exact needs.
These are just a few examples of the materials we work with. If you have a specific material requirement, please contact us to discuss your needs.
Surface Finishing for Low Volume Production
| Category | Description | Material | Color | Texture |
|---|---|---|---|---|
Anodizing
|
Anodizing is an electrochemical process used to enhance the corrosion resistance, appearance, and surface properties of metal parts, particularly aluminum. | Aluminum, Metals | Clear, black, grey, red, blue, gold | Rough, smooth, metallic |
Powder Coating
|
Powder coating is a popular and environmentally friendly method of applying a protective and decorative finish to various types of metal and even some non-metal surfaces. | Metals | White, Black, RAL and Pantone | Glossy, fine, hardness |
Polishing
|
The primary goal of polishing is to create a smooth and reflective surface by removing imperfections, scratches, and irregularities. | Metals | Silver gray | Bright, mirror, silk |
Chromate
|
Chromate, commonly known as a chemical thin film, is a conversion coating used as a corrosion inhibitor on aluminum. | Aluminum | Clear/ Slight yellow tint | Satin |
Bead blasting
|
Bead blasting, also known as abrasive blasting, is a surface preparation technique used to clean, finish, or texture a surface by forcibly propelling small, spherical abrasive materials, called "beads" or "media," at high speeds onto the surface being treated. | Aluminum, copper, stainless steel, steel | N/A | Grainy, slightly matte texture |
As machining
|
Machining is a subtractive manufacturing process in which a machine tool, typically a cutting tool, removes material from a workpiece to achieve the desired shape, dimensions, and surface finish. | Metals | N/A | Smooth, glossy finish |
Why Choose Us?
LS Manufacturing’s CNC milling service is dedicated to achieving the highest levels of precision in the parts and components it manufactures. This precision ensures that your products meet exact specifications, tolerances, and quality standards.
Professional Expertise
We possess extensive experience that allows us to understand and fulfill your small-batch manufacturing requirements.
Comprehensive Services
We offer a full range of services, from design to production, ensuring worry-free progress for your projects.
Free Project Reviews and Preliminary Quotations
Get in touch with our expert team to receive free project reviews and preliminary quotations, enabling you to make informed decisions.
Rapid Prototype Fabrication
If you need to validate your designs, we also provide rapid prototype fabrication services to ensure your designs perfectly meet your expectations.
Client's Reviews
Listen to our customers’ voices! We have received praise and satisfactory evaluations from many customers.
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Gallery Of CNC Turning Parts
Check out our custom turning parts for valued customers, from rapid prototyping, to low-volume production, to mass production orders.
Our Rapid Prototyping for Various Industrial Applications
Crossing numerous industries, LS Manufacturing uses highly advanced technology, from prototype production to on-demand manufacturing, and then to large-scale production, to ensure the excellent quality and reliable performance of parts, ensuring the success of your project.
Precision Manufacturing Capabilities
Download Our Brochure to Get a Full
Overview of Our Manufacturing Capabilities
Access our technical documentation, covering all core processes, tolerance standards, material options, and industry case studies, to help you quickly evaluate project feasibility.
What's in the manual?
·High-definition product images and 3D cross-sections.
·Detailed process capabilities and tolerance standards, e.g., 5-axis CNC accuracy, injection mold lifespan.
·Comprehensive material options and surface finishes, e.g., titanium, PEEK, anodizing, sandblasting.
·Quality system certifications (ISO 9001) and industry case studies.
·A complete guide to our process from rapid prototyping to mass production.
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Advantages of
Small-Batch Productio
Small-batch production for parts offers several advantages for businesses and manufacturers:
- - Reduced Inventory
- - Quality Control
- - Market Testing
- - Custom Prototyping
FAQ
What is considered “low volume” production in your facility?
Low volume production typically refers to1 ranging from a few dozen to several thousand parts, allowing for flexibility and faster turnaround compared to mass production.
Can low volume production parts be customized or altered during the production run?
Yes, we accommodate design modifications during low volume runs, but significant changes may impact lead times and costs. Early communication helps minimize disruptions.
How do you ensure consistent quality across small batch runs?
We apply the same rigorous quality control standards used in mass production, including in-process inspections and final checks, to maintain consistency in every batch.
Is tooling required for low volume production, and what are the costs involved?
Some low volume runs may require tooling or fixtures, but these are usually simpler and less expensive than those for mass production. We provide cost estimates upfront.
What materials are available for low volume production?
We support a wide range of materials including metals (aluminum, stainless steel, brass) and plastics, chosen based on your product requirements and budget.
Can you help with packaging and assembly services for low volume production?
Yes, we offer secondary services such as packaging, labeling, and assembly to provide ready-to-ship products tailored to your needs.
How flexible is your lead time for low volume production orders?
Lead times are generally shorter for low volume runs, typically between 1 to 4 weeks depending on complexity and order size, with expedited options available.
Do you offer prototype-to-production transition services?
Yes, we specialize in smoothly transitioning from prototypes to low volume production, optimizing processes to maintain quality and reduce costs.
What payment terms are typical for low volume production orders?
Payment terms vary but often include partial deposits with balance due upon completion or shipment. We can discuss terms to fit your project.
How do you handle supply chain management for low volume production?
We coordinate with trusted material suppliers and maintain inventory buffers to ensure timely production without compromising quality.
News & Blog
Deep understanding of industry knowledge and real-time updates at any time.
Design for Manufacturing (DFM): Principles, Process, and Application Explained
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Put your parts into production today
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